Contact Details

TurboNed Service BV

PO Box 1230 - 3330 CE
Kreekweg 10 - 3336 LC
Zwijndrecht
Netherlands

Tel: +31 78 6205252
Fax: +31 78 6123230

Email:

URL:

Company Links

TurboNed Service BV

MARINE TURBOCHARGER REPAIR AND PARTS SUPPLY

TurboNed, a turbocharger service company working on an international basis, can provide turbocharger repair services and spare parts supply for a range of marine applications, including fishing vessels and merchant vessels, as well as turbochargers for inland shipping and offshore applications.

TurboNed has been certified according to NEN - EN - ISO 9002 by LRQA since 1994.

TURBOCHARGER REPAIR SERVICES - SHAFT END REPAIR

Rather than using the "cold" technique, in which a new layer of metal is applied at temperatures below 300°C (meaning machined surfaces such as keyways and threads cannot be treated), TurboNed, in co-operation with Castolin, has developed a repair technique in which a sprayed-on layer is fused into the underlying material at high temperature (approx. 1,150°C).

This new technique means it is possible to produce a new keyway and thread while the shaft can be balanced on the newly applied layer without any risk of damage. TurboNed has a written Quality Assurance procedure for shaft end repairs ensuring that the correct methods are adhered to exactly for every repair.


DYNAMIC BALANCING FOR ROTOR BLADES

Damaged rotor blades can cause imbalance, which in turn causes vibrations that wear the bearings - in time this can cause major damage to the entire turbocharger. TurboNed check the rotor for imbalance on a microprocessor-controlled test bench, according to the ISO 1940 and VDI 2060 standards.

If the imbalance is found to exceed the permissible value, it is corrected by grinding down the appropriate correction planes on the rotor. Accurate balancing is of the highest importance and not a single rotor leaves the TurboNed workshop without having been tested and, where necessary, corrected.

TURBOCHARGER ROTOR BLADE REPAIR

The repair of damaged rotor blades is a specialised procedure carried out by highly qualified technicians operating in accordance with class approval.

Rotor blades are dismantled, cleaned ultrasonically and accurately measured. A UV inspection is then carried out to determine whether there are any fractures present. Under certain strictly controlled conditions, TIG (Tungsten Inert Gas) welding is used to repair the rotor blades.

TURBOCHARGER BEARING REPLACEMENTS

TurboNed has a modern, well-equipped bearing room and a comprehensive bearing stock, enabling us to replace worn or damaged bearing assemblies with new or reconditioned assemblies.

TURBOCHARGER SPARE PARTS

TurboNed can provide all the following parts for ABB VTR turbochargers (series 0, 1 and 4):

  • Bearings
  • Oil pumps
  • Rotors
  • Casings
  • Nozzles and coverings
  • Small parts

On request, we can also deliver spares for the following makes of turbocharger:

  • MAN
  • NAPIER
  • MITSHUBISHI
  • HOLSET
  • B&W

TurboNed has been established since 1986. Since this time, our goal has been to minimise time and offer a fast and reliable service to our customers. We are committed to providing high-quality spare parts at competitive prices.

FIELD SERVICE TURBOCHARGER REPAIR SERVICES

At TurboNed, we aim to provide turbocharger services and technical support that meets customer needs effectively. Our highly experienced and skilled field service engineers provide a reliable service for all types of turbochargers.

TurboNed will do their utmost to ensure that a field service engineer arrives where required, anywhere in the world, at short notice. Our engineers will not only take care of your problem, but where necessary will also inform you how to improve your turbocharger performance.

We expect our customers to receive the highest quality of service 24hs a day, seven days a week.